36 Ton
Month White Button Mushroom Plant Design
Project Capacity
| Parameter | Details |
|---|---|
| Target Production | 36,000 kg fresh mushrooms/month |
| Growing Rooms | 12 Rooms |
| Rooms in Production per Month | 6 Rooms |
| Capacity per Room | 3,000 bags |
| Compost per Bag | 10 kg |
| Compost Capacity per Room | 30 Ton |
| Expected Yield per Room | ~6,000 kg mushrooms |
| Phase-I Composting | 4 Bunkers |
| Phase-II Composting | 2 Pasteurization Tunnels |
Production Planning
| Parameter | Details |
|---|---|
| Total Bags per Cycle | 36,000 Bags |
| Monthly Compost Consumption | 180 Ton Approx. |
| Yield per Active Room | 6 Ton |
| Monthly Mushroom Production | 36 Ton |
Suggested Plant Layout
| Parameter | Details |
|---|---|
| Main Sections | Raw Material Yard, Pre-wetting Area, Phase-I Bunkers, Phase-II Tunnels, Spawning Room, Growing Rooms, Casing Soil Yard, Cold Room, Packing Room, Boiler & Utility Area, Laboratory & Office |
Composting Section Design
| Parameter | Details |
|---|---|
| Pre-Wetting Yard | 6,000–7,000 sq.ft RCC floor with proper drainage and high-pressure water line |
| Phase-I Bunkers | 4 bunkers each 60–65 ft × 16–18 ft × 8 ft |
| Phase-II Tunnel | 2 tunnels each 45–50 ft × 18–20 ft × 14 ft |
| Tunnel Capacity | 45–50 Ton Compost per Tunnel Approx |
| Tunnel Features | Steam line, recirculation blower, fresh air damper, temperature probes and insulated PUF panels |
Growing Room Design
| Parameter | Details |
|---|---|
| Room Size | 30–35 ft × 18–20 ft × 14–16 ft |
| Rack Arrangement | 5-tier GI racks with proper aisle spacing |
| Cooling Requirement | 4–5 TR cooling per room |
Environmental Parameters
| Parameter | Details |
|---|---|
| Spawn Run | 24–25°C | RH 90–95% |
| Casing Run | 23–24°C | RH 90% |
| Pinning | 16–18°C | RH 90–95% |
| Cropping | 17–19°C | RH 85–90% |
Utilities Requirement
| Parameter | Details |
|---|---|
| Electricity Load | 280–350 kW |
| Water Requirement | 70,000–90,000 L/day |
| Labour Requirement | 45–60 workers |
| Boiler Requirement | 2000–2500 kg/hr steam boiler |
Cold Storage & Packing
| Parameter | Details |
|---|---|
| Cold Room Capacity | 8–10 Ton |
| Cold Room Temperature | 2–4°C |
| Packing Section | SS tables, pannet sealing machine, grading line, digital weighing scale and washing facility |
Workflow
| Parameter | Details |
|---|---|
| Process Flow | Raw Material → Pre-Wetting → Phase-I → Phase-II → Spawning → Growing Rooms → Harvesting → Packing → Cold Storage |
Consultancy Scope
| Parameter | Details |
|---|---|
| Services | Plant layout planning, composting design, HVAC guidance, SOPs, contamination control, staff training, spawn supply |
Important Recommendations
Separate clean and dirty zones for strict hygiene management
Use epoxy flooring and washable insulated walls
Install dedicated AHU system for each growing room
Use 80 mm PUF insulation panels in all production and tunnel areas
Provide proper drainage with central slope and leachate collection system
Maintain positive pressure in spawning room
Provide separate casing soil preparation and storage area
Install backup DG set for uninterrupted cooling and ventilation
Use automatic environmental controllers for precise crop management
Provide automation for fogging, CO₂ management and irrigation
Reserve future expansion space for additional tunnels and cold storage
Use centralized monitoring system for environmental and utility management
Get In Touch
Polymath Agro Solution Services provides expert mushroom farming consultancy, complete plant solutions, and technical support to help growers achieve higher productivity, better quality, and long-term business success through modern and scientific cultivation practices.
Email Address
polymathagrosoln@gmail.com
Address
#53B/4 Virk Colony , Near DMW, Patiala:147001
Get In Touch
Polymath Agro Solution Services provides expert mushroom farming consultancy, complete plant solutions, and technical support to help growers achieve higher productivity, better quality, and long-term business success through modern and scientific cultivation practices.
Email Address
polymathagrosoln@gmail.com
Address
#53B/4 Virk Colony , Near DMW, Patiala:147001