12 Ton
Month White Button Mushroom Plant Design
Project Capacity
| Parameter | Details |
|---|---|
| Target Production | 12,000 kg fresh mushrooms/month |
| Growing Rooms | 8 Rooms |
| Capacity per Room | 1,500 bags |
| Expected Yield per Room | ~3,000 kg mushrooms |
| Production Cycle | 4 rooms in production simultaneously |
| Phase-I Composting | 2 Bunkers |
| Phase-II Composting | 1 Pasteurization Tunnel |
Production Planning
| Parameter | Details |
|---|---|
| Bags per Room | 1,500 |
| Compost per Bag | 10kg |
| Compost per Room | 15 Ton |
| Yield per Room | 3 Ton |
| Monthly Mushroom Production | 12 Ton |
Suggested Plant Layout
| Parameter | Details |
|---|---|
| Main Sections | Raw Material Yard, Pre-wetting Area, Phase-I Bunkers, Phase-II Tunnel, Spawning Room, Growing Rooms, Casing Soil Yard, Cold Room, Packing Room, Boiler & Utility Area, Laboratory & Office |
Composting Section Design
| Parameter | Details |
|---|---|
| Pre-Wetting Yard | 1,800–2,200 sq.ft RCC floor with slope and high-pressure water line |
| Phase-I Bunkers | 2 bunkers each 35–40 ft × 10–12 ft × 7–8 ft |
| Phase-II Tunnel | 30–35 ft × 12–14 ft × 12 ft with steam line, recirculation blower and insulated PUF panels |
Growing Room Design
| Parameter | Details |
|---|---|
| Room Size | 34–38 ft × 20–22 ft × 14–16 ft |
| Rack Arrangement | 5-tier GI racks with proper aisle spacing |
| Cooling Requirement | 5–6 TR cooling per room |
Environmental Parameters
| Parameter | Details |
|---|---|
| Spawn Run | 24–25°C | RH 90–95% |
| Pinning | 16–18°C | RH 90–95% |
| Casing Run | 23–24°C | RH 90% |
| Pinning | 16–18°C | RH 90–95% |
| Cropping | 17–19°C | RH 85–90% |
Utilities Requirement
| Parameter | Details |
|---|---|
| Electricity Load | 80–100 kW |
| Water Requirement | 18,000–25,000 L/day |
| Labour Requirement | 14–18 workers |
Cold Storage & Packing
| Parameter | Details |
|---|---|
| Cold Room Capacity | 2–3 Ton |
| Cold Room Temperature | 2–4°C |
| Packing Section | SS tables, pannet sealing machine, digital weighing system |
Workflow
| Parameter | Details |
|---|---|
| Process Flow | Raw Material → Pre-Wetting → Phase-I → Phase-II → Spawning → Growing Rooms → Harvesting → Packing → Cold Storage |
Consultancy Scope
| Parameter | Details |
|---|---|
| Services | Plant layout planning, composting design, HVAC guidance, SOPs, contamination control, staff training, spawn supply |
Important Recommendations
Separate clean and dirty zones for contamination control
Use epoxy flooring and washable insulated walls
Install dedicated AHU system for each growing room
Use 60–80 mm PUF insulation panels in all critical areas
Provide proper drainage with central slope
Maintain positive pressure in spawning room
Provide separate casing soil preparation area
Install backup generator for uninterrupted cooling
Get In Touch
Polymath Agro Solution Services provides expert mushroom farming consultancy, complete plant solutions, and technical support to help growers achieve higher productivity, better quality, and long-term business success through modern and scientific cultivation practices.
Email Address
polymathagrosoln@gmail.com
Address
#53B/4 Virk Colony , Near DMW, Patiala:147001
Get In Touch
Polymath Agro Solution Services provides expert mushroom farming consultancy, complete plant solutions, and technical support to help growers achieve higher productivity, better quality, and long-term business success through modern and scientific cultivation practices.
Email Address
polymathagrosoln@gmail.com
Address
#53B/4 Virk Colony , Near DMW, Patiala:147001