9 Ton
Month White Button Mushroom Plant Design
Project Capacity
| Parameter | Details |
|---|---|
| Target Production | 9,000 kg fresh mushrooms/month |
| Growing Rooms | 6 Rooms |
| Capacity per Room | 1,500 bags |
| Expected Yield per Room | ~3,000 kg mushrooms |
| Production Cycle | 3 rooms in production simultaneously |
| Phase-I Composting | 2 Bunkers |
| Phase-II Composting | 1 Pasteurization Tunnel |
Production Planning
| Parameter | Details |
|---|---|
| Bags per Room | 1,500 |
| Compost per Bag | 10kg |
| Compost per Room | 15 Ton |
| Yield per Room | 3 Ton |
| Monthly Mushroom Production | 6 Ton |
Suggested Plant Layout
| Parameter | Details |
|---|---|
| Main Sections | Raw Material Yard, Pre-wetting Area, Phase-I Bunkers, Phase-II Tunnel, Spawning Room, Growing Rooms, Casing Soil Yard, Cold Room, Packing Room, Boiler & Utility Area, Laboratory & Office |
Composting Section Design
| Parameter | Details |
|---|---|
| Pre-Wetting Yard | 1,500–1,800 sq.ft RCC floor with slope and high-pressure water line |
| Phase-I Bunkers | 2 bunkers each 30–35 ft × 10–12 ft × 7 ft |
| Phase-II Tunnel | 25–30 ft × 12–14 ft × 12 ft with steam line and insulated PUF panels |
Growing Room Design
| Parameter | Details |
|---|---|
| Room Size | 32–36 ft × 20–22 ft × 14–16 ft |
| Rack Arrangement | 5-tier GI racks with proper aisle spacing |
| Cooling Requirement | 5–6 TR cooling per room |
Environmental Parameters
| Parameter | Details |
|---|---|
| Spawn Run | 24–25°C | RH 90–95% |
| Pinning | 16–18°C | RH 90–95% |
| Cropping | 17–19°C | RH 85–90% |
Utilities Requirement
| Parameter | Details |
|---|---|
| Electricity Load | 60–80 kW |
| Water Requirement | 12,000–18,000 L/day |
| Labour Requirement | 10–14 workers |
Workflow
| Parameter | Details |
|---|---|
| Process Flow | Raw Material → Pre-Wetting → Phase-I → Phase-II → Spawning → Growing Rooms → Harvesting → Packing → Cold Storage |
Consultancy Scope
| Parameter | Details |
|---|---|
| Services | Plant layout planning, composting design, HVAC guidance, SOPs, contamination control, staff training, spawn supply |
Important Recommendations
Separate clean and dirty zones
Use epoxy flooring for hygiene
Install dedicated AHU for each growing room
Use 60–80 mm PUF insulation panels
Provide proper drainage with slope
Ensure positive pressure spawning room
Provide insulated cold storage near packing section
Get In Touch
Polymath Agro Solution Services provides expert mushroom farming consultancy, complete plant solutions, and technical support to help growers achieve higher productivity, better quality, and long-term business success through modern and scientific cultivation practices.
Email Address
polymathagrosoln@gmail.com
Address
#53B/4 Virk Colony , Near DMW, Patiala:147001
Get In Touch
Polymath Agro Solution Services provides expert mushroom farming consultancy, complete plant solutions, and technical support to help growers achieve higher productivity, better quality, and long-term business success through modern and scientific cultivation practices.
Email Address
polymathagrosoln@gmail.com
Address
#53B/4 Virk Colony , Near DMW, Patiala:147001